Frequently Asked
Questions

Design for Assembly (DFA) focuses on simplifying a product's assembly to reduce costs and time. Example: Using snap-fit components in a toy to minimize the use of screws and tools.

Hybrid assembly lines are used to balance the efficiency and consistency of automation with the adaptability and problem-solving capabilities of human workers, making them ideal for producing a wide range of products, including those requiring intricate assembly or quality checks.

Conducting ESS leads to early detection of issues, enhanced product durability, reduced post-launch failures, and increased customer trust.

The three types of FMEA are Design FMEA (DFMEA), which focuses on potential failures in product design; Process FMEA (PFMEA), which identifies potential failures in manufacturing processes; and System FMEA (SFMEA), which analyzes failures at the system or subsystem level.

An SMT line is a production line equipped with machines for the sequential processes of SMT assembly, including solder paste application, component placement, reflow soldering, and inspection.

A PCB solderability test evaluates a board's ability to be soldered to, ensuring that the solder properly wets and adheres to the component leads and pads. This test is crucial for assessing the quality of PCB materials and surface finishes.

Design for Manufacturing and Assembly (DFMA) is an integrated approach combining DFM and DFA principles to simplify the manufacturing and assembly processes, thus reducing production costs and improving product quality and performance.

Avoid common PCB soldering problems by ensuring proper PCB and component storage to prevent oxidation, using suitable flux and solder, maintaining optimal soldering temperatures, and employing adequate preheating and cleaning processes.

Functional testing in the Electronics Manufacturing Services (EMS) industry involves verifying that a completed electronic assembly, such as a PCB, operates according to its design specifications. This test checks the functionality of the device under test (DUT) by simulating its operational environment.

Semi turnkey refers to a service model where the client provides some components or parts of the project, and the service provider completes the rest. In PCB assembly, this might mean the customer supplies the PCBs or specific components, and the assembly company handles the remaining manufacturing and assembly processes.